¢º Products : LM Guide >THK LM Guide > Actuator type KR > Types and Features

 

Type KR-A

Type KR-B

Representative model of type KR

Built by adding another inner block to type KR-A, thereby enabling higher rigidity, load-bearing capacity, and accuracy to be attained.

Type KR-C

Type KR-D

Modified by shortening the block of type KR-A so as to lengthen the stroke.
(Applicable models: KR33 and 46)

Built by adding another inner block to type KR-A. Permits a span best suited for the host system, thereby enabling higher rigidity to be attained. (Applicable models: KR33 and 46)

 


 

 

               The one-piece structure of the LM Guide, with highly rigid, U-shaped outer rails on both sides of the inner block
          and the Ball Screw in the center of the inner block, provides high rigidity and excellent accuracy, and
          requires minimal installation space. Ball trains are arranged at a contact angle of 45° in relation to one another
          so that each train of balls bears an equal load rating on the inner block in all four directions: radial,
          reverse-radial, and the two lateral directions. Thus, this type can be used in any installation direction.

 

      ¢º Model-Number Coding

 

Table

Accuracy grade

Provision of a
moter

Provision of a
cover

Provision of a sensor

Symbol

Meaning

Symbol

Meaning

Symbol

Meaning

Symbol

Meaning

No
symbol

Normal

0

No

0

No

0


No

1

Sensor rail
provided

2

Photosensor
EE-SX671
(Omron)

4

 

H

High

1

Cover
provided

 

 

1

Yes

 

Proximity sensor
GL-12F
(Thanks)

 

P


Precision

 

2


Bellows
provided

5

Proximity sensor
GXL-N12F
(Thanks)

6

 

Photosensor
EE-SX674
(Omron)

 

7 

Proximity sensor
APM-D3
(Yamatake
)

 

 

      ¢º Load Rating and Permissible Moment in Various Directions

      Load rating

      ¡ÜLM Guide
       Type KR can bear loads in all four directions: radial, reverse-radial, and the two lateral directions. The basic load ratings
      of type KR are equivalent to one another in all four directions (radial, reverse-radial, and the two lateral directions).
      The values are given in Table 2.

      ¡ÜBall Screw
       Because of the construction that Ball Screw is driven through the inner block, type KR can bear an axial load.
      The values of basic load rating are presented in Table 2.

      ¡ÜSupport Bearing

       Due to its construction, in which an angular bearing is assembled in housing A, type KR can bear an axial load.
      The values for the basic load rating are given in Table 2.

 

Table 2 Load Rating

                              Unit : N


Model No.
KR 20 KR 26 KR 33 KR 46 KR 55 KR 65
KR 3306 KR 3310 KR 4610 KR 4620
Basic dynamic
load rating
C
Long-type block
types A and B
3590 7240 11600 27400 38100 50900
Short-type block
types C and D
- - 4900 14000 - -
Basic static
load rating
C0
Long-type block
types A and B
6300 12150 20200 45500 61900 80900
Short-type block
types C and D
- - 10000 22700 - -
Radial
clearance
(mm)
Normal and
high grades
+0.002~
-0.003
+0.002~
-0.004
+0.002~
-0.004
+0.003~
-0.006
+0.004~
-0.007
+0.004~
-0.008
Precision grade -0.003~
-0.007
-0.004~
-0.010
-0.004~
-0.012
-0.006~
-0.016
-0.007~
-0.019
-0.008~
-0.022
Basic dynamic
load rating
Ca
Normal and
high grades
660 2350 2840 1760 3140 3040 3620 5680
Precision grade 660 2350 2250 1370 2940 3430 3980 5950
Basic static
load rating
C0a
Normal and
high grades
1170 4020 4900 2840 6760 7150 9290 14500
Precision grade 1170 4020 2740 1570 3720 5290 6850 10700
Screw-shaft diameter (mm) 6 8 10 15 20 25
Lead (mm) 1 2 6 10 10 20 20 25
Thread minor diameter(mm) 5.30 6.6 7.8 12.50 17.50 22.0
Ball center-to-center
diameter(mm)
6.15 8.3 10.5 15.75 20.75 26.0
Basic static load rating Ca 1000 1380 1790 6660 7600 13700
Basic static load rating P0a 1240 1760 2590 3240 3990 5830

 

             Notes:
 
  •         The load rating of the LM Guide is the value per inner block.
  •         The balls in the precision-grade Ball Screw (grade P) include spacer balls at a ratio of 1:1
            for models KR33 and KR 4610, and 2:1 for models KR4620, KR55, and KR65.

     

          ¢ºPermissible moment (LM Guide)

             The LM Guide of type KR can bear loads in all four directions with a single inner block. Table 3 gives the values for the
          static permissible loads in directions M
      A, MMB, and MC.

    One long block used (type A)

    One short block used (type C)

    Two long blocks used closely
    linked together (type B)
    Two short blocks used closely
    linked together (type D)

     

    Static Permissible Moment

    Unit : N·m

    Model No.

    Static Permissible Moment

    MA

    MB

    MC

    KR 20-A

    31

    31

    83

    KR 20-B

    176

    176

    165

    KR 26-A

    84

    84

    208

    KR 26-B

    480

    480

    516

    KR 33-A

    166

    166

    428

    KR 33-B

    908

    908

    857

    KR 33-C

    44

    44

    214

    KR 33-D

    319

    319

    427

    KR 46-A

    547

    547

    1400

    KR 46-B

    2940

    2940

    2800

    KR 46-C

    149

    149

    700

    KR 46-D

    1010

    1010

    1400

    KR 55-A

    870

    870

    2280

    KR 55-B

    4890

    4890

    4570

    KR 65-A

    1300

    1300

    3920

    KR 65-B

    7230

    7230

    7840

      Note:
      The values for types KR-B and D are those for two inner blocks used closely liked together.

     

        ¢º Accuracy Standards

      The accuracy of type KR comprises positioning-accuracy reproducibility, positioning accuracy, backlash, and running parallelism.

          1. Positioning-Accuracy Reproducibility



    Positioning-Accuracy Reproducibility 


            Move the inner block from a starting point and stop it at a given point, measuring the stopped position.
        Repeat this measurement in the same direction as above seven times each in the middle of the stroke and at both ends.
        Take the maximum values at each stopping position as the measurements being sought.
        Divide the maximum difference among these maximum values by 2. Define the value thus obtained as the positioning-accuracy reproducibility, attaching "±" thereto.


          2.
          Positioning Accuracy


    Positioning Accuracy 


           Using the maximum stroke as the reference length, measure the distance actually traveled from the reference position,
        and determine the maximum difference between a measurement and target value.
        Express the positioning accuracy using the absolute value of this maximum difference.


        3.
        Backlash



    Backlash 

        Using the feeder, move the inner block slightly. Define the reading of the test indicator at this time as the reference position.
        Without using the feeder, apply a load to the inner block in order to move it from this reference position in the same direction
        as above (table-feeding direction). Release the load and allow the inner block to return. Measure the distance
        between the returned-block position and the reference position.

        Measure the same in the middle of the stroke and at both ends. Take the maximum of the measurements thus obtained
        as the backlash.


          4.
          . Running parallelism


    Running parallelism 

        Place a straight edge on a surface plate to which a unit of type KR is mounted. Using a test indicator, measure the parallelism
        over the entire inner-block stroke. Take the maximum of the measurements within the stroke as the parallelism.

     

    ¡Ø The accuracy of type KR is divided into three grades: normal (no symbol), high (H), and precision (P).
    The standards for these grades are as specified below.

     

    Normal Grade (no symbol)

    Unit : mm

    Model
    No.
    Rail
    length
    Positioning-
    accuracy
    reproducibility
    Positioning
    accuracy
    Running
    parallelism
    Backlash Starting
    torque
    (N·cm)

    KR 20

    100

    ±0.010

    No provision No provision

    0.020

    0.5

    150

    200

    KR 26

    150

    ±0.010

    No provision No provision

    0.020

    1.5

    200

    250

    300

    KR 33

    150

    ±0.010

    No provision No provision

    0.020

    7

    200

    300

    400

    500

    600

    KR 46

    340

    ±0.010

    No provision No provision

    0.020

    10

    440

    540

    640

    740

    940

    KR 55

    980

    ±0.010

    No provision No provision

    0.050

    12

    1080

    1180

    1280

    1380

    KR 65

    980

    ±0.010

    No provision No provision

    0.050

    12

    1180

    1380

    1680

    ±0.012

    15

     

    High Grade(H)

    Unit : mm

    Model
    No.
    Rail
    length
    Positioning-
    accuracy
    reproducibility
    Positioning
    accuracy
    Running
    parallelism
    Backlash Starting
    torque
    (N· cm)

    KR 20

    100

    ±0.005

    0.060

    0.025

    0.010

    0.5

    150

    200

    KR 26

    150

    ±0.005

    0.060

    0.025

    0.010

    1.5

    200

    250

    300

    KR 33

    150

    ±0.005

    0.060

    0.025

    0.020

    7

    200

    300

    400

    500

    0.100

    0.035

    600

    KR 46

    340

    ±0.005

    0.100

    0.035

    0.020

    10

    440

    540

    640

    740

    0.120

    0.040

    940

    0.150

    0.050

    KR 55

    980

    ±0.005

    0.180

    0.050

    0.050

    12

    1080

    1180

    0.250

    1280

    1380

    KR 65

    980

    ±0.008

    0.180

    0.050

    0.050

    12

    1180

    0.200

    1380

    1680

    0.280

    0.055

    15

     

    Precision Grade (P)

    Unit : mm

    Model
    No.
    Rail
    length
    Positioning-
    accuracy
    reproducibility
    Positioning
    accuracy
    Running
    parallelism
    Backlash Starting
    torque
    (N· cm)

    KR 20

    100

    ±0.003

    0.020

    0.010

    0.003

    1.2

    150

    200

    KR 26

    150

    ±0.003

    0.020

    0.010

    0.003

    4

    200

    250

    300

    KR 33

    150

    ±0.003

    0.020

    0.010

    0.003

    15

    200

    300

    400

    500

    0.025

    0.015

    600

    KR 46

    340

    ±0.003

    0.025

    0.015

    0.003

    15

    440

    540

    640

    17

    740

    0.030

    0.020

    KR 55

    980

    ±0.005

    0.035

    0.025

    0.003

    17

    1080

    1180

    0.040

    0.030

    20

    KR 65

    980

    ±0.005

    0.035

    0.025

    0.005

    20

    1180

    0.040

    0.030

    22

    1380

     

               The evaluation methods for accuracy grades must conform to THK Standards.
            The starting torque must be measured with lithium soap-based grease No. 2 sealed in.
            For models KR20 and 26, however, the grease to be sealed in must be AFA Grease.

     

        ¢º contamination protection

          Cover and bellows (optional)

          For type KR, we can provide contamination protection parts such as a dedicated cover and bellows.

     Cover

    Bellows

              Note: The bellows length can be obtained using the calculation shown below.

    S : Stroke length in mm

    A : Expansion ratio;
    see the table at right

     

    Dedicated-Bellows Mounting Dimensions

    Unit : mm


    W

    T

    T1

    A

    KR 33

    84

    44.5

    20

    7

    KR 46

    110

    56

    20

    7

    KR 55

    154

    77

    42

    13

    KR 65

    184

    87

    49

    13

        • With the aid of an intermediate plate available from us, grease can be fed through the grease nipple
          without removing the bellows. If you require an intermediate plate, please contact us.
        • In installation directions other than horizontal (e.g., vertical and wall-hung), the expansion ratio differs.
          If you are using such an installation direction, please contact us.

     

     

        ¢º Precautions on Use

          Maximum running velocity and production-limit length

        The maximum running velocity of type KR is restricted by the Ball Screw critical speed and DN value,
        regardless of the motor maximum speed. Keep this in mind when using this type, particularly at high speed.
        The production-limit length is expressed as the outer-rail length.

     

    Table Maximum Running Velocity and Production-Limit Length   Unit : mm
    Model No. Ball Screw
    lead
    Outer-rail
    length
    Velocity(mm/sec) Production-limit length
    Precision
    grade
    High and
    normal grades
    Precision
    grade
    High and
    normal grades

    KR 20

    01

    £­

    190

    190

    200

    200

    KR 26

    02

    £­

    280

    280

    300

    300

    KR 33

    06

    150
    200
    300
    400
    500
    600

    660
    660
    660
    660
    660
    400

    470
    470
    470
    470
    470
    400

    600

    600

    10

    150
    200
    300
    400
    500
    600

    1100
    1100
    1100
    1100
    1100
    670

    790
    790
    790
    790
    790
    670

    KR 46

    10

    340
    440
    540
    640
    740
    940

    740
    740
    740
    740
    740
    £­

    520
    520
    520
    520
    520
    430

    800

    1200

    20

    340
    440
    540
    640
    740
    940

    1480
    1480
    1480
    1480
    1480
    £­

    1050
    1050
    1050
    1050
    1050
    870

    KR 55

    20

    980
    1080
    1180
    1280
    1380

    1120
    980
    750
    £­
    £­

    800
    800
    750
    630
    530

    1180

    2000

    KR 65

    25

    980
    1180
    1380
    1680

    1120
    1120
    830
    £­

    800
    800
    800
    550

    1380

    2000

     

     

        ¢º Sensor

        Sensor (optional) Optional sensors available for type KR include proximity sensors and photosensors.
        Products with sensors come with the dedicated sensor rail and sensor dog.

    • Proximity sensor

    GL-12F (SUNX)

    3 pieces

     

    GXL-N12F (SUNX)

    3  pieces

     

    APM-D3 (YAMATAKE)

    3  pieces

    • Photosensor

    EE-SX671 (OMRON)

    3  pieces

     

    EE-SX674 (OMRUN)

    3  pieces

    • Connector

    EE-1001 (OMRUN)

    3  pieces

    ¡Ø The connector is a standard accessory of the photosensor.

     

    Proximity sensor ¡¡¡¡¡¡¡¡ APM-D3 (YAMATAKE)

    Model No.

    a

    b

    c

    d

    KR 20

    32.5

    6.6

    6

    6

    KR 26

    37.5

    6.4

    8

    8

    KR 33

    42.5

    -0.6

    8.8

    9

    KR 46

    55.4

    -0.6

    21.8

    22

    KR 55

    62.4

    0.4

    22

    22

    KR 65

    77.4

    -7.5

    25.1

    25

    Proximity sensor ¡¡¡¡¡¡¡¡ GL-12F (SUNX) GXL-N12F (SUNX)

    Model No.

    a

    b

    c

    d

    KR 33

    44.5

    1.5

    8.8

    9

    KR 46

    57.4

    1.5

    21.8

    22

    KR 55

    63.5

    1.5

    22

    22

    KR 65

    79

    -6

    25.1

    25

    Photosensor ¡¡¡¡¡¡ EE-SX671 (OMRON)

    Model No.

    e

    f

    g

    h

    i

    j

    KR 33

    50.8

    63.7

    7.8

    12.8

    1.6

    13

    KR 46

    63.6

    76.6

    7.6

    25.8

    14.6

    26

    KR 55

    70.7

    83.5

    8.6

    24.5

    13.6

    25

    KR 65

    85.5

    98.5

    0.6

    28.1

    16.6

    28

    Photosensor ¡¡¡¡¡¡ EE-SX674 (OMRON)

    Model No.

    e

    f

    9

    h

    i

    j

    KR 33

    43.9

    50.3

    0.9

    12.8

    1.6

    13

    KR 46

    56.7

    63.2

    0.7

    25.8

    14.6

    26

    KR 55

    63.8

    70.1

    1.8

    24.5

    13.6

    25

    KR 65

    78.8

    85.1

    -6.2

    28.1

    16.6

    28

    Sensor rail

    It is possible to install a sensor rail alone.


    Sensor rail

     

     

          ¢º XY Bracket

        The brackets required to mount LM Guide Actuator type KR have been standardized. Made of aluminum, the brackets are
        lightweight in order to minimize inertia.

    KR-008XS
    ¡¡
    (For one-axis model KR33)

    KR-008XL
    ¡¡
    (For one-axis model KR46)

    KR-003XS
    ¡¡
    (For fastening KR33 rail)

    KR-003XL
    ¡¡
    (For fastening KR46 rail)

    KR-002XS
    ¡¡
    (For fastening the slider)

    KR-002XL
    ¡¡
    (For fastening the slider)

                    Sample Combination

    For one-axis mode


    For fastening the slider  

     


    For fastening the rail